The following two types of tests are specified for testing tanks
Structural Test:
A test to
verify the structural adequacy of the tank construction of the tanks. This may
be a hydrostatic test or, where the situation warrants, a hydropneumatic test.
Leak Test:
A test to
verify the tightness of a the boundary. Unless a specific test is indicated,
this may be a
a Hydrostatic
b hydropneumatic test or
c air test.
Leak test
with remark *3 in Table 1 includes A hose test as may be considered an
acceptable medium form of leak test for certain boundaries, as indicated by
Footnote 3 of Table 1. of the test.
Leak test
require a access to inspection while structural test does not require to gain
access
The definition of each test type is as follows
Hydrostatic
Test:
(Leak
and Structural)
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A
test wherein a space is filled with a liquid to aspecified head.
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Hydropneumatic
Test:
(Leak
and Structural)
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A
test combining a hydrostatic test and an air test, wherein a space is
partially filled with a liquid and
pressurized with air.
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Hose
Test:
(Leak)
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A
test to verify the tightness of a joint by a jet of water
with
the joint visible from the opposite side
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Air
Tests: (Leak)
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A
test to verify the tightness by means of air pressure differential and leak
indicating solution. It includes
tank
air tests and joint air tests, such as a compressed air fillet weld tests and
vacuum box tests.
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above atmospheric pressure not less than 0.15·105 Pa, with a leak
indication indicating solution such as soapy water/detergent or a proprietary
brand applied
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Compressed
Air Fillet Weld
Test:
(Leak
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An
air test of a fillet welded tee joints wherein a leak
indicating
solution is applied on fillet welds.
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Vacuum Box Test: (Leak)
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A box over a joint
with leak indicating solution applied on the welds. A vacuum is created
inside the box to detect any leaks
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Ultrasonic Test: (Leak)
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A test to verify the
tightness of a the sealing of closing
devices such as hatch
covers by means of ultrasonic detection
techniques.
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Penetration
Test:
(Leak)
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A
test to verify that no visual dye penetrant indications of potential
continuous leakages exist in the boundaries of a compartment by the application
means of low surface tension liquids (i.e. dye penetrant test)
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Test Methods
Hydrostatic Ttest
Unless another liquid
is approved, the hydrostatic tests are is to consist of filling the space by
with fresh water or sea water, whichever is appropriate for testing of the
space, to the level specified in Table 1 or Table 2. In cases where a tank for
cargoes with higher density cargoes is to be tested with fresh water or sea
water, the testing pressure height is to be specially considered. All external
surfaces of the tested space are to be examined for structural distortion,
bulging and buckling, other related damage and leaks.
Hydropneumatic test
A Hydropneumatic tests, where approved, are to be such that
test condition, in conjunction with the approved liquid level and supplemental
air pressure, will simulate the actual loading as far as practicable. The
requirements and recommendations for tank air tests in 4.4.4 will also apply to
the hydropneumatic tests. S14 Page 6 of 12 IACS Req. 1996/Rev.5 2015 S14 (cont)
All external surfaces of the tested space are to be examined for structural
distortion, bulging and buckling, other related damage and leaks.
Hose test
A hose test is Hose
tests are to be carried out with the pressure in the hose nozzle maintained at
least at 2·105 Pa during the test. The nozzle is to have a minimum inside
diameter of 12 mm and be at a perpendicular distance to from the joint not
exceeding 1.5 m. The water jet is to impinge directly upon the weld. Where a
hose test is not practical because of possible damage to machinery, electrical
equipment insulation or outfitting items, it may be replaced by a careful
visual examination of welded connections, supported where necessary by means
such as a dye penetrant test or ultrasonic leak test or an the equivalent.
Tank air test
All boundary welds, erection joints and penetrations,
including pipe connections, are to be examined in accordance with the approved
procedure and under a stabilized pressure differential above atmospheric
pressure not less than 0.15·105 Pa, with a leak indication indicating solution
such as soapy water/detergent or a proprietary brand applied.
A double inspection is to be made of tested welds. The first
is to be immediately upon applying the leak indication solution; the second is
to be after approximately four or five minutes in order to detect those smaller
leaks which may take time to appear.
4.4.5 Compressed air fillet weld test
In this air test,
compressed air is injected from one end of a fillet welded joint and the
pressure verified at the other end of the joint by a pressure gauge on the
opposite side. Pressure gauges are to be arranged so that an air pressure of at
least 0.15·105 Pa can be verified at each end of all passages within the
portion being tested. Note: Where a leak test of is required for fabrication
involving partial penetration welding is required and the root face is
sufficiently large (i.e.,6-8mm), the welds, a compressed air test is also to be
applied in the same manner as for a to fillet weld where the root face is
large, i.e., 6-8 mm.
Vacuum box test
A box (vacuum testing box tester) with air connections,
gauges and an inspection window is placed over the joint with a leak indicator
indicating solution applied to the weld cap vicinity. The air within the box is
removed by an ejector to create a vacuum of 0.20·105 – 0.26·105 Pa inside the
box. S14 Page 7 of 12 IACS Req. 1996/Rev.5 2015 S14 (cont)
Ultrasonic test
An arrangement of an ultrasonic echoes transmitter placed is
to be arranged inside of a compartment and a receiver is to be arranged on the
outside. The watertight/weathertight boundaries of the compartment are scanned
with the receiver in order to detect an ultrasonic leak indication. A location
where the sound is detectable by the receiver displays indicates a leakage in
the sealing of the compartment.
Penetration
test
A test of butt welds
by applying a or other weld joints uses the application of a low surface
tension liquid to at one side of a compartment boundary. When or structural
arrangement. If no liquid is detected on the opposite sides of the boundary
boundaries after the expiration of a definite defined period of time, the
verification of this indicates tightness of the compartments boundary can
boundaries. In certain cases, a developer solution may be assumed painted or
sprayed on the other side of the weld to aid leak detection.
Tank or boundary to be
tested
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1 Double bottom
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2 Double bottom voids*
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3 Double side tanks
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4 Double side voids
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2 6 Cargo oil tanks
Ballast hold of bulk
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